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NASA is stacking the Artemis II rocket, implying a simple heat shield fix

The Space Launch System rocket that will dispatch four astronauts on the first Moon mission in more than 50 years passed a major milestone Wednesday.

NASA said ground teams inside the Vehicle Assembly Building (VAB) at Kennedy Space Center in Florida lifted the aft assembly of the rocket's left booster onto the mobile launch platform. Using an overhead crane, teams hoisted the left aft booster assemblyβ€”already filled with pre-packed solid propellantβ€”from the VAB transfer aisle, over a catwalk dozens of stories high and then down onto mounting posts on the mobile launcher.

This marks the start of stacking for the second SLS rocket earmarked to launch NASA's Artemis II mission and slated to send NASA astronauts Reid Wiseman, Victor Glover, Christina Koch, and Canadian astronaut Jeremy Hansen on a 10-day flight around the far side of the Moon. Artemis II will be the first crewed flight of NASA's Artemis program and the first time people fly on the SLS rocket and Orion spacecraft.

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For some reason, NASA is treating Orion’s heat shield problems as a secret

For those who follow NASA's human spaceflight program, when the Orion spacecraft's heat shield cracked and chipped away during atmospheric reentry on the unpiloted Artemis I test flight in late 2022, what caused it became a burning question.

Multiple NASA officials said Monday they now know the answer, but they're not telling. Instead, agency officials want to wait until more reviews are done to determine what this means for Artemis II, the Orion spacecraft's first crew mission around the Moon, officially scheduled for launch in September 2025.

"We have gotten to a root cause," said Lakiesha Hawkins, assistant deputy associate administrator for NASA's Moon to Mars program office, in response to a question from Ars on Monday at the Wernher von Braun Space Exploration Symposium in Huntsville, Alabama.

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It’s increasingly unlikely that humans will fly around the Moon next year

Don't book your tickets for the launch of NASA's Artemis II mission next year just yet.

We have had reason to doubt the official September 2025 launch date for the mission, the first crewed flight into deep space in more than five decades, for a while now. This is principally because NASA is continuing to mull the implications of damage to the Orion spacecraft's heat shield from the Artemis I mission nearly two years ago.

However, it turns out that there are now other problems with holding to this date as well.

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Β© Stephen Clark/Ars Technica

NASA wants clarity on Orion heat shield issue before stacking Artemis II rocket

The Orion spacecraft for the Artemis II mission, comprising its crew and service modules, was lifted into a vacuum test chamber at NASA's Kennedy Space Center in Florida on April 4, 2024.

Enlarge / The Orion spacecraft for the Artemis II mission, comprising its crew and service modules, was lifted into a vacuum test chamber at NASA's Kennedy Space Center in Florida on April 4, 2024. (credit: NASA/Amanda Stevenson)

NASA would like to start stacking the Space Launch System rocket for the Artemis II missionβ€”the first human flight around the Moon since 1972β€”sometime next month, but the agency's exploration chief says the milestone could be delayed as engineers continue studying the readiness of the Orion spacecraft's heat shield.

The heat shield, already installed at the base of the Orion spacecraft, will take the brunt of the heating when the capsule blazes through Earth's atmosphere at the end of the 10-day mission. On the Artemis I test flight in late 2022, NASA sent an Orion spacecraft to the Moon and back without a crew aboard. The only significant blemish on the test flight was a finding that charred chunks of the heat shield unexpectedly stripped away from the capsule during reentry as temperatures increased to nearly 5,000Β° Fahrenheit (2,760Β° Celsius).

The spacecraft safely splashed down, and if any astronauts had been aboard, they would have been fine. However, the inspections of the recovered spacecraft showed divots of heat shield material were missing. The heat shield material, called Avcoat, is designed to erode away in a controlled manner during reentry. Instead, fragments fell off the heat shield that left cavities resembling potholes.

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