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NASA is stacking the Artemis II rocket, implying a simple heat shield fix

The Space Launch System rocket that will dispatch four astronauts on the first Moon mission in more than 50 years passed a major milestone Wednesday.

NASA said ground teams inside the Vehicle Assembly Building (VAB) at Kennedy Space Center in Florida lifted the aft assembly of the rocket's left booster onto the mobile launch platform. Using an overhead crane, teams hoisted the left aft booster assembly—already filled with pre-packed solid propellant—from the VAB transfer aisle, over a catwalk dozens of stories high and then down onto mounting posts on the mobile launcher.

This marks the start of stacking for the second SLS rocket earmarked to launch NASA's Artemis II mission and slated to send NASA astronauts Reid Wiseman, Victor Glover, Christina Koch, and Canadian astronaut Jeremy Hansen on a 10-day flight around the far side of the Moon. Artemis II will be the first crewed flight of NASA's Artemis program and the first time people fly on the SLS rocket and Orion spacecraft.

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The ISS has been leaking air for 5 years, and engineers still don’t know why

Officials from NASA and Russia’s space agency don’t see eye to eye on the causes and risks of small but persistent air leaks on the International Space Station.

That was the word from the new chair of NASA's International Space Station Advisory Committee last week. The air leaks are located in the transfer tunnel of the space station's Russian Zvezda service module, one of the oldest elements of the complex.

US and Russian officials "don't have a common understanding of what the likely root cause is, or the severity of the consequences of these leaks," said Bob Cabana, a retired NASA astronaut who took the helm of the advisory committee earlier this year. Cabana replaced former Apollo astronaut Tom Stafford, who chaired the committee before he died in March.

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There are some things the Crew-8 astronauts aren’t ready to talk about

The astronauts who came home from the International Space Station last month experienced some drama on the high frontier, and some of it accompanied them back to Earth.

In orbit, the astronauts aborted two spacewalks, both under unusual circumstances. Then, on October 25, one of the astronauts was hospitalized due to what NASA called an unspecified "medical issue" after splashdown aboard a SpaceX Crew Dragon capsule that concluded the 235-day mission. After an overnight stay in a hospital in Florida, NASA said the astronaut was released "in good health" and returned to their home base in Houston to resume normal post-flight activities.

The space agency did not identify the astronaut or any details about their condition, citing medical privacy concerns. The three NASA astronauts on the Dragon spacecraft included commander Matthew Dominick, pilot Michael Barratt, and mission specialist Jeanette Epps. Russian cosmonaut Alexander Grebenkin accompanied the three NASA crew members. Russia's space agency confirmed he was not hospitalized after returning to Earth.

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For some reason, NASA is treating Orion’s heat shield problems as a secret

For those who follow NASA's human spaceflight program, when the Orion spacecraft's heat shield cracked and chipped away during atmospheric reentry on the unpiloted Artemis I test flight in late 2022, what caused it became a burning question.

Multiple NASA officials said Monday they now know the answer, but they're not telling. Instead, agency officials want to wait until more reviews are done to determine what this means for Artemis II, the Orion spacecraft's first crew mission around the Moon, officially scheduled for launch in September 2025.

"We have gotten to a root cause," said Lakiesha Hawkins, assistant deputy associate administrator for NASA's Moon to Mars program office, in response to a question from Ars on Monday at the Wernher von Braun Space Exploration Symposium in Huntsville, Alabama.

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Astronaut released from hospital after “medical issue” upon return from space

NASA said Saturday that an astronaut who was hospitalized after returning from space the day before has been released and is in "good health." The agency did not provide any more details on the matter, citing medical privacy protections.

The astronaut was one of four crew members who returned from a 235-day mission in low-Earth orbit with a predawn splashdown Friday. The four-person crew splashed down inside SpaceX's Crew Dragon Endeavour spacecraft at 3:29 am EDT (07:29 UTC) in the Gulf of Mexico south of Pensacola, Florida.

Commander Matthew Dominick, pilot Michael Barratt, mission specialist Jeanette Epps, and Russian cosmonaut Alexander Grebenkin were inside SpaceX's Dragon spacecraft for reentry and splashdown. NASA said one of its astronauts "experienced a medical issue" after the splashdown, and all four crew members were flown to Ascension Sacred Heart Pensacola for medical evaluation.

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Boeing is still bleeding money on the Starliner commercial crew program

Sometimes, it's worth noting when something goes unsaid.

On Wednesday, Boeing's new CEO, Kelly Ortberg, participated in his first quarterly conference call with investment analysts. Under fire from labor groups and regulators, Boeing logged a nearly $6.2 billion loss for the last three months, while the new boss pledged a turnaround for the troubled aerospace company.

What Ortberg didn't mention in the call was the Starliner program. Starliner is a relatively small portion of Boeing's overall business, but it's a high-profile and unprofitable one.

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Engineers investigate another malfunction on SpaceX’s Falcon 9 rocket

SpaceX is investigating a problem with the Falcon 9 rocket's upper stage that caused it to reenter the atmosphere and fall into the sea outside of its intended disposal area after a Saturday launch with a two-man crew heading to the International Space Station.

The upper stage malfunction apparently occurred after the Falcon 9 successfully deployed SpaceX's Crew Dragon spacecraft carrying NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov on SpaceX's Crew-9 mission. Hague and Gorbunov safely arrived at the space station Sunday to begin a five-month stay at the orbiting research complex.

The Falcon 9's second stage Merlin vacuum engine fired for more than six minutes to place the Crew Dragon spacecraft into orbit after liftoff from Cape Canaveral Space Force Station, Florida. The engine was supposed to reignite later to steer the upper stage on a trajectory back into Earth's atmosphere for disposal over the South Pacific Ocean, ensuring the rocket doesn't remain in orbit as a piece of space junk.

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SpaceX launches mission to bring Starliner astronauts back to Earth

NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov lifted off Saturday from Florida's Space Coast aboard a SpaceX Dragon spacecraft, heading for a five-month expedition on the International Space Station.

The two-man crew launched on top of SpaceX's Falcon 9 rocket at 1:17 pm EDT (17:17 UTC), taking advantage of a break in the stormy weather to begin their climb to space. Nine kerosene-fueled Merlin engines powered the first stage of the flight on a trajectory northeast from Cape Canaveral Space Force Station, then the booster detached and returned to landing at Cape Canaveral as the Falcon 9's upper stage accelerated SpaceX's Crew Dragon Freedom spacecraft into orbit.

"It was a sweet ride," Hague said after arriving in space. With a seemingly flawless launch, Hague and Gorbunov are on track to arrive at the space station around 5:30 pm EDT (2130 UTC) Sunday.

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Engineers investigate another malfunction on SpaceX’s Falcon 9 rocket

SpaceX is investigating a problem with the Falcon 9 rocket's upper stage that caused it to reenter the atmosphere and fall into the sea outside of its intended disposal area after a Saturday launch with a two-man crew heading to the International Space Station.

The upper stage malfunction apparently occurred after the Falcon 9 successfully deployed SpaceX's Crew Dragon spacecraft carrying NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov on SpaceX's Crew-9 mission. Hague and Gorbunov safely arrived at the space station Sunday to begin a five-month stay at the orbiting research complex.

The Falcon 9's second stage Merlin vacuum engine fired for more than six minutes to place the Crew Dragon spacecraft into orbit after liftoff from Cape Canaveral Space Force Station, Florida. The engine was supposed to reignite later to steer the upper stage on a trajectory back into Earth's atmosphere for disposal over the South Pacific Ocean, ensuring the rocket doesn't remain in orbit as a piece of space junk.

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SpaceX launches mission to bring Starliner astronauts back to Earth

NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov lifted off Saturday from Florida's Space Coast aboard a SpaceX Dragon spacecraft, heading for a five-month expedition on the International Space Station.

The two-man crew launched on top of SpaceX's Falcon 9 rocket at 1:17 pm EDT (17:17 UTC), taking advantage of a break in the stormy weather to begin their climb to space. Nine kerosene-fueled Merlin engines powered the first stage of the flight on a trajectory northeast from Cape Canaveral Space Force Station, then the booster detached and returned to landing at Cape Canaveral as the Falcon 9's upper stage accelerated SpaceX's Crew Dragon Freedom spacecraft into orbit.

"It was a sweet ride," Hague said after arriving in space. With a seemingly flawless launch, Hague and Gorbunov are on track to arrive at the space station around 5:30 pm EDT (2130 UTC) Sunday.

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NASA has a fine plan for deorbiting the ISS—unless Russia gets in the way

This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft.

Enlarge / This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft. (credit: NASA/Roscosmos)

A little more than two years ago, Dmitry Rogozin, the bellicose former head of Russia's space agency, nearly brought the International Space Station partnership to its knees.

During his tenure as director general of Roscosmos, Rogozin was known for his bombastic social media posts and veiled threats to abandon the space station after Russia's invasion of Ukraine. Russian President Vladimir Putin tersely dismissed Rogozin in July 2022 and replaced him with Yuri Borisov, a former deputy prime minister.

While the clash between Russia and Western governments over the war in Ukraine has not cooled, the threats against the International Space Station (ISS) ended. The program remains one of the few examples of cooperation between the US and Russian governments. Last year, Russia formally extended its commitment to the ISS to at least 2028. NASA and space agencies in Europe, Japan, and Canada have agreed to maintain the space station through 2030.

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India approves development of reusable launcher, space station module

Parvesh Sahib Singh Verma and Virendra Sachdeva, two members of Narendra Modi's ruling BJP party, celebrate the landing of India's Chandrayaan 3 spacecraft on the Moon on August 23, 2023.

Enlarge / Parvesh Sahib Singh Verma and Virendra Sachdeva, two members of Narendra Modi's ruling BJP party, celebrate the landing of India's Chandrayaan 3 spacecraft on the Moon on August 23, 2023. (credit: Raj K Raj/Hindustan Times via Getty Images)

All at once, India's government has approved plans to develop a new reusable rocket, the centerpiece of an Indian space station, a robotic sample return mission to the Moon, and a science probe to explore Venus.

"Great news for the space sector!" Indian Prime Minister Narendra Modi posted on X. Collectively, the projects authorized by India's union cabinet will cost an estimated $2.7 billion. Most of the funding will go toward the country's space station and a reusable launch vehicle.

If the projects reach their goals, the approvals announced by Modi on Wednesday will put India on a trajectory to become the third-largest space power in the 2030s, after the United States and China. V. Narayanan, director of India's Liquid Propulsion Systems Center, stated this was the objective in a recent presentation, writing that India's space initiatives will catapult the country to a place "among the three important space powers in the world."

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Rocket Report: China leaps into rocket reuse; 19 people are currently in orbit

Landspace's reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024.

Enlarge / Landspace's reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024. (credit: Landspace)

Welcome to Edition 7.11 of the Rocket Report! Outside of companies owned by American billionaires, the most imminent advancements in reusable rockets are coming from China's quasi-commercial launch industry. This industry is no longer nascent. After initially relying on solid-fueled rocket motors apparently derived from Chinese military missiles, China's privately funded launch firms are testing larger launchers, with varying degrees of success, and now performing hop tests reminiscent of SpaceX's Grasshopper and F9R Dev1 programs more than a decade ago.

As always, we welcome reader submissions. If you don't want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Landspace hops closer to a reusable rocket. Chinese private space startup Landspace has completed a 10-kilometer (33,000-foot) vertical takeoff and vertical landing test on its Zhuque-3 (ZQ-3) reusable rocket testbed, including a mid-flight engine reignition at near supersonic conditions, Aviation Week & Space Technology reports. The 18.3-meter (60-foot) vehicle took off from the Jiuquan launch base in northwestern China, ascended to 10,002 meters, and then made a vertical descent and achieved an on-target propulsive landing 3.2 kilometers (2 miles) from the launch pad. Notably, the rocket's methane-fueled variable-thrust engine intentionally shutdown in flight, then reignited for descent, as engines would operate on future full-scale booster flybacks. The test booster used grid fins and cold gas thrusters to control itself when its main engine was dormant, according to Landspace.

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Leaving behind its crew, Starliner departs space station and returns to Earth

Boeing's Starliner spacecraft after landing Friday night at White Sands Space Harbor, New Mexico.

Enlarge / Boeing's Starliner spacecraft after landing Friday night at White Sands Space Harbor, New Mexico. (credit: Boeing)

Boeing's Starliner spacecraft sailed to a smooth landing in the New Mexico desert Friday night, an auspicious end to an otherwise disappointing three-month test flight that left the capsule's two-person crew stuck in orbit until next year.

Cushioned by airbags, the Boeing crew capsule descended under three parachutes toward an on-target landing at 10:01 pm local time Friday (12:01 am EDT Saturday) at White Sands Space Harbor, New Mexico. From the outside, the landing appeared just as it would have if the spacecraft brought home NASA astronauts Butch Wilmore and Suni Williams, who became the first people to launch on a Starliner capsule on June 5.

But Starliner's cockpit was empty as it flew back to Earth Friday night. Last month, NASA managers decided to keep Wilmore and Williams on the International Space Station (ISS) until next year after agency officials determined it was too risky for the astronauts to return to the ground on Boeing's spaceship. Instead of coming home on Starliner, Wilmore and Williams will fly back to Earth on a SpaceX Dragon spacecraft in February. NASA has incorporated the Starliner duo into the space station's long-term crew.

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NASA wants Starliner to make a quick getaway from the space station

Boeing's Starliner spacecraft is set to undock from the International Space Station on Friday evening.

Enlarge / Boeing's Starliner spacecraft is set to undock from the International Space Station on Friday evening. (credit: NASA)

Boeing's Starliner spacecraft will gently back away from the International Space Station Friday evening, then fire its balky thrusters to rapidly depart the vicinity of the orbiting lab and its nine-person crew.

NASA asked Boeing to adjust Starliner's departure sequence to get away from the space station faster and reduce the workload on the thrusters to reduce the risk of overheating, which caused some of the control jets to drop offline as the spacecraft approached the outpost for docking in June.

The action begins at 6:04 pm EDT (22:04 UTC) on Friday, when hooks in the docking mechanism connecting Starliner with the International Space Station (ISS) will open, and springs will nudge the spacecraft away its mooring on the forward end of the massive research complex.

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After another Boeing letdown, NASA isn’t ready to buy more Starliner missions

Boeing's Starliner spacecraft sits atop a United Launch Alliance Atlas V rocket before liftoff in June to begin the Crew Flight Test.

Enlarge / Boeing's Starliner spacecraft sits atop a United Launch Alliance Atlas V rocket before liftoff in June to begin the Crew Flight Test. (credit: Miguel J. Rodriguez Carrillo/AFP via Getty Images)

NASA is ready for Boeing's Starliner spacecraft, stricken with thruster problems and helium leaks, to leave the International Space Station as soon as Friday, wrapping up a disappointing test flight that has clouded the long-term future of the Starliner program.

Astronauts Butch Wilmore and Suni Williams, who launched aboard Starliner on June 5, closed the spacecraft's hatch Thursday in preparation for departure Friday. But it wasn't what they envisioned when they left Earth on Starliner three months ago. Instead of closing the hatch from a position in Starliner's cockpit, they latched the front door to the spacecraft from the space station's side of the docking port.

The Starliner spacecraft is set to undock from the International Space Station at 6:04 pm EDT (22:04 UTC) Friday. If all goes according to plan, Starliner will ignite its braking rockets at 11:17 pm EDT (03:17 UTC) for a minute-long burn to target a parachute-assisted, airbag-cushioned landing at White Sands Space Harbor, New Mexico, at 12:03 am EDT (04:03 UTC) Saturday.

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Boeing will try to fly its troubled Starliner capsule back to Earth next week

Boeing's Starliner spacecraft undocks from the International Space Station at the conclusion of an unpiloted test flight in May 2022.

Enlarge / Boeing's Starliner spacecraft undocks from the International Space Station at the conclusion of an unpiloted test flight in May 2022. (credit: NASA)

NASA and Boeing are proceeding with final preparations to undock the Starliner spacecraft from the International Space Station next Friday, September 6, to head for landing at White Sands Space Harbor in southern New Mexico.

Astronauts Butch Wilmore and Suni Williams, who were supposed to return to Earth inside Starliner, will remain behind on the space station after NASA decided last week to conclude the Boeing test flight without its crew on board. NASA officials decided it was too risky to put the astronauts on Starliner after the spacecraft suffered thruster failures during its flight to the space station in early June.

Instead, Wilmore and Williams will come home on a SpaceX Dragon capsule no earlier than February, extending their planned stay on the space station from eight days to eight months. Flying on autopilot, the Starliner spacecraft is scheduled to depart the station at approximately 6:04 pm EDT (22:04 UTC) on September 6. The capsule will fire its engines to drop out of orbit and target a parachute-assisted landing in New Mexico at 12:03 am EDT (04:03 UTC) on September 7, NASA said in a statement Thursday.

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NASA’s Starliner decision was the right one, but it’s a crushing blow for Boeing

A Starliner spacecraft mounted on top of an Atlas V rocket before an unpiloted test flight in 2022.

Enlarge / A Starliner spacecraft mounted on top of an Atlas V rocket before an unpiloted test flight in 2022. (credit: Boeing)

Ten years ago next month, NASA announced that Boeing, one of the agency's most experienced contractors, won the lion's share of government money available to end the agency's sole reliance on Russia to ferry its astronauts to and from low-Earth orbit.

At the time, Boeing won $4.2 billion from NASA to complete the development of the Starliner spacecraft and fly a minimum of two, and potentially up to six, operational crew flights to rotate crews between Earth and the International Space Station (ISS). SpaceX won a $2.6 billion contract for essentially the same scope of work.

A decade later, the Starliner program finds itself at a crossroads after Boeing learned it will not complete the spacecraft's first Crew Flight Test with astronauts onboard. NASA formally decided Saturday that Butch Wilmore and Suni Williams, who launched on the Starliner capsule on June 5, will instead return to Earth in a SpaceX Crew Dragon spacecraft. Put simply, NASA isn't confident enough in Boeing's spacecraft after it suffered multiple thruster failures and helium leaks on the way to the ISS.

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After months of mulling, NASA will decide on Starliner return this weekend

A high-resolution commercial Earth-imaging satellite owned by Maxar captured this view of the International Space Station on June 7 with Boeing's Starliner capsule docked at the lab's forward port (lower right).

Enlarge / A high-resolution commercial Earth-imaging satellite owned by Maxar captured this view of the International Space Station on June 7 with Boeing's Starliner capsule docked at the lab's forward port (lower right). (credit: Satellite image (c) 2024 Maxar Technologies)

Senior NASA leaders, including the agency's administrator, Bill Nelson, will meet Saturday in Houston to decide whether Boeing's Starliner spacecraft is safe enough to ferry astronauts Butch Wilmore and Suni Williams back to Earth from the International Space Station.

The Flight Readiness Review (FRR) is expected to conclude with NASA's most consequential safety decision in nearly a generation. One option is to clear the Starliner spacecraft to undock from the space station in early September with Wilmore and Williams onboard, as their flight plan initially laid out, or to bring the capsule home without its crew.

As of Thursday, the two veteran astronauts have been on the space station for 77 days, nearly 10 times longer than their planned stay of eight days. Wilmore and Williams were the first people to launch and dock at the space station aboard a Starliner spacecraft, but multiple thrusters failed and the capsule leaked helium from its propulsion system as it approached the orbiting complex on June 6.

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