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The ISS has been leaking air for 5 years, and engineers still don’t know why

Officials from NASA and Russia’s space agency don’t see eye to eye on the causes and risks of small but persistent air leaks on the International Space Station.

That was the word from the new chair of NASA's International Space Station Advisory Committee last week. The air leaks are located in the transfer tunnel of the space station's Russian Zvezda service module, one of the oldest elements of the complex.

US and Russian officials "don't have a common understanding of what the likely root cause is, or the severity of the consequences of these leaks," said Bob Cabana, a retired NASA astronaut who took the helm of the advisory committee earlier this year. Cabana replaced former Apollo astronaut Tom Stafford, who chaired the committee before he died in March.

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There are some things the Crew-8 astronauts aren’t ready to talk about

The astronauts who came home from the International Space Station last month experienced some drama on the high frontier, and some of it accompanied them back to Earth.

In orbit, the astronauts aborted two spacewalks, both under unusual circumstances. Then, on October 25, one of the astronauts was hospitalized due to what NASA called an unspecified "medical issue" after splashdown aboard a SpaceX Crew Dragon capsule that concluded the 235-day mission. After an overnight stay in a hospital in Florida, NASA said the astronaut was released "in good health" and returned to their home base in Houston to resume normal post-flight activities.

The space agency did not identify the astronaut or any details about their condition, citing medical privacy concerns. The three NASA astronauts on the Dragon spacecraft included commander Matthew Dominick, pilot Michael Barratt, and mission specialist Jeanette Epps. Russian cosmonaut Alexander Grebenkin accompanied the three NASA crew members. Russia's space agency confirmed he was not hospitalized after returning to Earth.

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Rocket Report: Australia says yes to the launch; Russia delivers for Iran

Welcome to Edition 7.19 of the Rocket Report! Okay, we get it. We received more submissions from our readers on Australia's approval of a launch permit for Gilmour Space than we've received on any other news story in recent memory. Thank you for your submissions as global rocket activity continues apace. We'll cover Gilmour in more detail as they get closer to launch. There will be no Rocket Report next week as Eric and I join the rest of the Ars team for our 2024 Technicon in New York.

As always, we welcome reader submissions. If you don't want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Gilmour Space has a permit to fly. Gilmour Space Technologies has been granted a permit to launch its 82-foot-tall (25-meter) orbital rocket from a spaceport in Queensland, Australia. The space company, founded in 2012, had initially planned to lift off in March but was unable to do so without approval from the Australian Space Agency, the Australian Broadcasting Corporation reports. The government approved Gilmour's launch permit Monday, although the company is still weeks away from flying its three-stage Eris rocket.

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Astronaut released from hospital after “medical issue” upon return from space

NASA said Saturday that an astronaut who was hospitalized after returning from space the day before has been released and is in "good health." The agency did not provide any more details on the matter, citing medical privacy protections.

The astronaut was one of four crew members who returned from a 235-day mission in low-Earth orbit with a predawn splashdown Friday. The four-person crew splashed down inside SpaceX's Crew Dragon Endeavour spacecraft at 3:29 am EDT (07:29 UTC) in the Gulf of Mexico south of Pensacola, Florida.

Commander Matthew Dominick, pilot Michael Barratt, mission specialist Jeanette Epps, and Russian cosmonaut Alexander Grebenkin were inside SpaceX's Dragon spacecraft for reentry and splashdown. NASA said one of its astronauts "experienced a medical issue" after the splashdown, and all four crew members were flown to Ascension Sacred Heart Pensacola for medical evaluation.

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Engineers investigate another malfunction on SpaceX’s Falcon 9 rocket

SpaceX is investigating a problem with the Falcon 9 rocket's upper stage that caused it to reenter the atmosphere and fall into the sea outside of its intended disposal area after a Saturday launch with a two-man crew heading to the International Space Station.

The upper stage malfunction apparently occurred after the Falcon 9 successfully deployed SpaceX's Crew Dragon spacecraft carrying NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov on SpaceX's Crew-9 mission. Hague and Gorbunov safely arrived at the space station Sunday to begin a five-month stay at the orbiting research complex.

The Falcon 9's second stage Merlin vacuum engine fired for more than six minutes to place the Crew Dragon spacecraft into orbit after liftoff from Cape Canaveral Space Force Station, Florida. The engine was supposed to reignite later to steer the upper stage on a trajectory back into Earth's atmosphere for disposal over the South Pacific Ocean, ensuring the rocket doesn't remain in orbit as a piece of space junk.

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SpaceX launches mission to bring Starliner astronauts back to Earth

NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov lifted off Saturday from Florida's Space Coast aboard a SpaceX Dragon spacecraft, heading for a five-month expedition on the International Space Station.

The two-man crew launched on top of SpaceX's Falcon 9 rocket at 1:17 pm EDT (17:17 UTC), taking advantage of a break in the stormy weather to begin their climb to space. Nine kerosene-fueled Merlin engines powered the first stage of the flight on a trajectory northeast from Cape Canaveral Space Force Station, then the booster detached and returned to landing at Cape Canaveral as the Falcon 9's upper stage accelerated SpaceX's Crew Dragon Freedom spacecraft into orbit.

"It was a sweet ride," Hague said after arriving in space. With a seemingly flawless launch, Hague and Gorbunov are on track to arrive at the space station around 5:30 pm EDT (2130 UTC) Sunday.

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Engineers investigate another malfunction on SpaceX’s Falcon 9 rocket

SpaceX is investigating a problem with the Falcon 9 rocket's upper stage that caused it to reenter the atmosphere and fall into the sea outside of its intended disposal area after a Saturday launch with a two-man crew heading to the International Space Station.

The upper stage malfunction apparently occurred after the Falcon 9 successfully deployed SpaceX's Crew Dragon spacecraft carrying NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov on SpaceX's Crew-9 mission. Hague and Gorbunov safely arrived at the space station Sunday to begin a five-month stay at the orbiting research complex.

The Falcon 9's second stage Merlin vacuum engine fired for more than six minutes to place the Crew Dragon spacecraft into orbit after liftoff from Cape Canaveral Space Force Station, Florida. The engine was supposed to reignite later to steer the upper stage on a trajectory back into Earth's atmosphere for disposal over the South Pacific Ocean, ensuring the rocket doesn't remain in orbit as a piece of space junk.

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SpaceX launches mission to bring Starliner astronauts back to Earth

NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov lifted off Saturday from Florida's Space Coast aboard a SpaceX Dragon spacecraft, heading for a five-month expedition on the International Space Station.

The two-man crew launched on top of SpaceX's Falcon 9 rocket at 1:17 pm EDT (17:17 UTC), taking advantage of a break in the stormy weather to begin their climb to space. Nine kerosene-fueled Merlin engines powered the first stage of the flight on a trajectory northeast from Cape Canaveral Space Force Station, then the booster detached and returned to landing at Cape Canaveral as the Falcon 9's upper stage accelerated SpaceX's Crew Dragon Freedom spacecraft into orbit.

"It was a sweet ride," Hague said after arriving in space. With a seemingly flawless launch, Hague and Gorbunov are on track to arrive at the space station around 5:30 pm EDT (2130 UTC) Sunday.

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NASA has a fine plan for deorbiting the ISS—unless Russia gets in the way

This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft.

Enlarge / This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft. (credit: NASA/Roscosmos)

A little more than two years ago, Dmitry Rogozin, the bellicose former head of Russia's space agency, nearly brought the International Space Station partnership to its knees.

During his tenure as director general of Roscosmos, Rogozin was known for his bombastic social media posts and veiled threats to abandon the space station after Russia's invasion of Ukraine. Russian President Vladimir Putin tersely dismissed Rogozin in July 2022 and replaced him with Yuri Borisov, a former deputy prime minister.

While the clash between Russia and Western governments over the war in Ukraine has not cooled, the threats against the International Space Station (ISS) ended. The program remains one of the few examples of cooperation between the US and Russian governments. Last year, Russia formally extended its commitment to the ISS to at least 2028. NASA and space agencies in Europe, Japan, and Canada have agreed to maintain the space station through 2030.

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Navy captains don’t like abandoning ship—but with Starliner, the ship left them

NASA astronauts Butch Wilmore and Suni Williams wave to their families, friends, and NASA officials on their way to the launch pad June 5 to board Boeing's Starliner spacecraft.

Enlarge / NASA astronauts Butch Wilmore and Suni Williams wave to their families, friends, and NASA officials on their way to the launch pad June 5 to board Boeing's Starliner spacecraft. (credit: Joe Raedle/Getty Images)

NASA astronauts Butch Wilmore and Suni Williams are no strangers to time away from their families. Both are retired captains in the US Navy, served in war zones, and are veterans of previous six-month stays on the International Space Station.

When they launched to the space station on Boeing's Starliner spacecraft on June 5, the astronauts expected to be home in a few weeks, or perhaps a month, at most. Their minimum mission duration was eight days, but NASA was always likely to approve a short extension. Wilmore and Williams were the first astronauts to soar into orbit on Boeing's Starliner spacecraft, a milestone achieved some seven years later than originally envisioned by Boeing and NASA.

However, the test flight fell short of all of its objectives. Wilmore and Williams are now a little more than three months into what has become an eight-month mission on the station. The Starliner spacecraft was beset by problems, culminating in a decision last month by NASA officials to send the capsule back to Earth without the two astronauts. Rather than coming home on Starliner, Wilmore and Williams will return to Earth in February on a SpaceX Dragon spacecraft.

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Leaving behind its crew, Starliner departs space station and returns to Earth

Boeing's Starliner spacecraft after landing Friday night at White Sands Space Harbor, New Mexico.

Enlarge / Boeing's Starliner spacecraft after landing Friday night at White Sands Space Harbor, New Mexico. (credit: Boeing)

Boeing's Starliner spacecraft sailed to a smooth landing in the New Mexico desert Friday night, an auspicious end to an otherwise disappointing three-month test flight that left the capsule's two-person crew stuck in orbit until next year.

Cushioned by airbags, the Boeing crew capsule descended under three parachutes toward an on-target landing at 10:01 pm local time Friday (12:01 am EDT Saturday) at White Sands Space Harbor, New Mexico. From the outside, the landing appeared just as it would have if the spacecraft brought home NASA astronauts Butch Wilmore and Suni Williams, who became the first people to launch on a Starliner capsule on June 5.

But Starliner's cockpit was empty as it flew back to Earth Friday night. Last month, NASA managers decided to keep Wilmore and Williams on the International Space Station (ISS) until next year after agency officials determined it was too risky for the astronauts to return to the ground on Boeing's spaceship. Instead of coming home on Starliner, Wilmore and Williams will fly back to Earth on a SpaceX Dragon spacecraft in February. NASA has incorporated the Starliner duo into the space station's long-term crew.

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NASA wants Starliner to make a quick getaway from the space station

Boeing's Starliner spacecraft is set to undock from the International Space Station on Friday evening.

Enlarge / Boeing's Starliner spacecraft is set to undock from the International Space Station on Friday evening. (credit: NASA)

Boeing's Starliner spacecraft will gently back away from the International Space Station Friday evening, then fire its balky thrusters to rapidly depart the vicinity of the orbiting lab and its nine-person crew.

NASA asked Boeing to adjust Starliner's departure sequence to get away from the space station faster and reduce the workload on the thrusters to reduce the risk of overheating, which caused some of the control jets to drop offline as the spacecraft approached the outpost for docking in June.

The action begins at 6:04 pm EDT (22:04 UTC) on Friday, when hooks in the docking mechanism connecting Starliner with the International Space Station (ISS) will open, and springs will nudge the spacecraft away its mooring on the forward end of the massive research complex.

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After another Boeing letdown, NASA isn’t ready to buy more Starliner missions

Boeing's Starliner spacecraft sits atop a United Launch Alliance Atlas V rocket before liftoff in June to begin the Crew Flight Test.

Enlarge / Boeing's Starliner spacecraft sits atop a United Launch Alliance Atlas V rocket before liftoff in June to begin the Crew Flight Test. (credit: Miguel J. Rodriguez Carrillo/AFP via Getty Images)

NASA is ready for Boeing's Starliner spacecraft, stricken with thruster problems and helium leaks, to leave the International Space Station as soon as Friday, wrapping up a disappointing test flight that has clouded the long-term future of the Starliner program.

Astronauts Butch Wilmore and Suni Williams, who launched aboard Starliner on June 5, closed the spacecraft's hatch Thursday in preparation for departure Friday. But it wasn't what they envisioned when they left Earth on Starliner three months ago. Instead of closing the hatch from a position in Starliner's cockpit, they latched the front door to the spacecraft from the space station's side of the docking port.

The Starliner spacecraft is set to undock from the International Space Station at 6:04 pm EDT (22:04 UTC) Friday. If all goes according to plan, Starliner will ignite its braking rockets at 11:17 pm EDT (03:17 UTC) for a minute-long burn to target a parachute-assisted, airbag-cushioned landing at White Sands Space Harbor, New Mexico, at 12:03 am EDT (04:03 UTC) Saturday.

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Boeing will try to fly its troubled Starliner capsule back to Earth next week

Boeing's Starliner spacecraft undocks from the International Space Station at the conclusion of an unpiloted test flight in May 2022.

Enlarge / Boeing's Starliner spacecraft undocks from the International Space Station at the conclusion of an unpiloted test flight in May 2022. (credit: NASA)

NASA and Boeing are proceeding with final preparations to undock the Starliner spacecraft from the International Space Station next Friday, September 6, to head for landing at White Sands Space Harbor in southern New Mexico.

Astronauts Butch Wilmore and Suni Williams, who were supposed to return to Earth inside Starliner, will remain behind on the space station after NASA decided last week to conclude the Boeing test flight without its crew on board. NASA officials decided it was too risky to put the astronauts on Starliner after the spacecraft suffered thruster failures during its flight to the space station in early June.

Instead, Wilmore and Williams will come home on a SpaceX Dragon capsule no earlier than February, extending their planned stay on the space station from eight days to eight months. Flying on autopilot, the Starliner spacecraft is scheduled to depart the station at approximately 6:04 pm EDT (22:04 UTC) on September 6. The capsule will fire its engines to drop out of orbit and target a parachute-assisted landing in New Mexico at 12:03 am EDT (04:03 UTC) on September 7, NASA said in a statement Thursday.

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NASA’s Starliner decision was the right one, but it’s a crushing blow for Boeing

A Starliner spacecraft mounted on top of an Atlas V rocket before an unpiloted test flight in 2022.

Enlarge / A Starliner spacecraft mounted on top of an Atlas V rocket before an unpiloted test flight in 2022. (credit: Boeing)

Ten years ago next month, NASA announced that Boeing, one of the agency's most experienced contractors, won the lion's share of government money available to end the agency's sole reliance on Russia to ferry its astronauts to and from low-Earth orbit.

At the time, Boeing won $4.2 billion from NASA to complete the development of the Starliner spacecraft and fly a minimum of two, and potentially up to six, operational crew flights to rotate crews between Earth and the International Space Station (ISS). SpaceX won a $2.6 billion contract for essentially the same scope of work.

A decade later, the Starliner program finds itself at a crossroads after Boeing learned it will not complete the spacecraft's first Crew Flight Test with astronauts onboard. NASA formally decided Saturday that Butch Wilmore and Suni Williams, who launched on the Starliner capsule on June 5, will instead return to Earth in a SpaceX Crew Dragon spacecraft. Put simply, NASA isn't confident enough in Boeing's spacecraft after it suffered multiple thruster failures and helium leaks on the way to the ISS.

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After months of mulling, NASA will decide on Starliner return this weekend

A high-resolution commercial Earth-imaging satellite owned by Maxar captured this view of the International Space Station on June 7 with Boeing's Starliner capsule docked at the lab's forward port (lower right).

Enlarge / A high-resolution commercial Earth-imaging satellite owned by Maxar captured this view of the International Space Station on June 7 with Boeing's Starliner capsule docked at the lab's forward port (lower right). (credit: Satellite image (c) 2024 Maxar Technologies)

Senior NASA leaders, including the agency's administrator, Bill Nelson, will meet Saturday in Houston to decide whether Boeing's Starliner spacecraft is safe enough to ferry astronauts Butch Wilmore and Suni Williams back to Earth from the International Space Station.

The Flight Readiness Review (FRR) is expected to conclude with NASA's most consequential safety decision in nearly a generation. One option is to clear the Starliner spacecraft to undock from the space station in early September with Wilmore and Williams onboard, as their flight plan initially laid out, or to bring the capsule home without its crew.

As of Thursday, the two veteran astronauts have been on the space station for 77 days, nearly 10 times longer than their planned stay of eight days. Wilmore and Williams were the first people to launch and dock at the space station aboard a Starliner spacecraft, but multiple thrusters failed and the capsule leaked helium from its propulsion system as it approached the orbiting complex on June 6.

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NASA acknowledges it cannot quantify risk of Starliner propulsion issues

Artist's illustration of Boeing's Starliner spacecraft firing four of its orbital maneuvering engines, as it will during the deorbit burn at the end of the mission.

Enlarge / Artist's illustration of Boeing's Starliner spacecraft firing four of its orbital maneuvering engines, as it will during the deorbit burn at the end of the mission. (credit: Boeing)

With no consensus on the safety of the Starliner crew capsule, NASA officials said Wednesday they need another week or two before deciding whether to bring two astronauts back to Earth on Boeing's spacecraft or extend their stay on the International Space Station until next year.

Boeing's Starliner spacecraft, stricken by suspect thrusters and helium leaks, is taking up a valuable parking spot at the space station. It needs to depart the orbiting research complex, with or without its two-person crew, before the launch of SpaceX's next Dragon crew mission to the station, scheduled for September 24.

"We can juggle things and make things work if we need to extend, but it’s getting a lot harder," said Ken Bowersox, associate administrator of NASA's spaceflight operations directorate. "With the consumables we’re using, with the need for the use of the ports for cargo missions, those types of things, we’re reaching a point where that last week in August, we really should be making a call, if not sooner.”

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Boeing’s Starliner has cost at least twice as much as SpaceX’s Crew Dragon

A Starliner spacecraft departs Boeing's spacecraft processing facility before the program's first orbital test flight in 2019.

Enlarge / A Starliner spacecraft departs Boeing's spacecraft processing facility before the program's first orbital test flight in 2019.

Boeing announced another financial charge Wednesday for its troubled Starliner commercial crew program, bringing the company's total losses on Starliner to $1.6 billion.

In its quarterly earnings report, Boeing registered a $125 million loss on the Starliner program, blaming delays on the spacecraft's still-ongoing Crew Flight Test, the program's first mission to carry astronauts into orbit. This is not the first time Boeing has reported a financial loss on Starliner. Including the new charge announced Wednesday, Boeing has now suffered an overall loss on the program of nearly $1.6 billion since 2016.

These losses have generally been caused by schedule delays and additional work to solve problems on Starliner. When NASA awarded Boeing a $4.2 billion contract to complete development of the Starliner spacecraft a decade ago, the aerospace contractor projected the capsule would be ready to fly astronauts by the end of 2017.

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SpaceX moving Dragon splashdowns to Pacific to solve falling debris problem

A Crew Dragon spacecraft is seen docked at the International Space Station in 2022. The section of the spacecraft on the left is the pressurized capsule, while the rear section, at right, is the trunk.

Enlarge / A Crew Dragon spacecraft is seen docked at the International Space Station in 2022. The section of the spacecraft on the left is the pressurized capsule, while the rear section, at right, is the trunk. (credit: NASA)

Sometime next year, SpaceX will begin returning its Dragon crew and cargo capsules to splashdowns in the Pacific Ocean and end recoveries of the spacecraft off the coast of Florida.

This will allow SpaceX to make changes to the way it brings Dragons back to Earth and eliminate the risk, however tiny, that a piece of debris from the ship's trunk section might fall on someone and cause damage, injury, or death.

"After five years of splashing down off the coast of Florida, we've decided to shift Dragon recovery operations back to the West Coast," said Sarah Walker, SpaceX's director of Dragon mission management.

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