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Boeing is still bleeding money on the Starliner commercial crew program

Sometimes, it's worth noting when something goes unsaid.

On Wednesday, Boeing's new CEO, Kelly Ortberg, participated in his first quarterly conference call with investment analysts. Under fire from labor groups and regulators, Boeing logged a nearly $6.2 billion loss for the last three months, while the new boss pledged a turnaround for the troubled aerospace company.

What Ortberg didn't mention in the call was the Starliner program. Starliner is a relatively small portion of Boeing's overall business, but it's a high-profile and unprofitable one.

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In a rare disclosure, the Pentagon provides an update on the X-37B spaceplane

After more than nine months in an unusual, highly elliptical orbit, the US military's X-37B spaceplane will soon begin dipping its wings into Earth's atmosphere to lower its altitude before eventually coming back to Earth for a runway landing, the Space Force said Thursday.

The aerobraking maneuvers will use a series of passes through the uppermost fringes of the atmosphere to gradually reduce its speed with aerodynamic drag while expending minimal fuel. In orbital mechanics, this reduction in velocity will bring the apogee, or high point, of the X-37B's orbit closer to Earth.

Bleeding energy

The Space Force called the aerobraking a "novel space maneuver" and said its purpose was to allow the X-37B to "safely dispose of its service module components in accordance with recognized standards for space debris mitigation."

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Navy captains don’t like abandoning ship—but with Starliner, the ship left them

NASA astronauts Butch Wilmore and Suni Williams wave to their families, friends, and NASA officials on their way to the launch pad June 5 to board Boeing's Starliner spacecraft.

Enlarge / NASA astronauts Butch Wilmore and Suni Williams wave to their families, friends, and NASA officials on their way to the launch pad June 5 to board Boeing's Starliner spacecraft. (credit: Joe Raedle/Getty Images)

NASA astronauts Butch Wilmore and Suni Williams are no strangers to time away from their families. Both are retired captains in the US Navy, served in war zones, and are veterans of previous six-month stays on the International Space Station.

When they launched to the space station on Boeing's Starliner spacecraft on June 5, the astronauts expected to be home in a few weeks, or perhaps a month, at most. Their minimum mission duration was eight days, but NASA was always likely to approve a short extension. Wilmore and Williams were the first astronauts to soar into orbit on Boeing's Starliner spacecraft, a milestone achieved some seven years later than originally envisioned by Boeing and NASA.

However, the test flight fell short of all of its objectives. Wilmore and Williams are now a little more than three months into what has become an eight-month mission on the station. The Starliner spacecraft was beset by problems, culminating in a decision last month by NASA officials to send the capsule back to Earth without the two astronauts. Rather than coming home on Starliner, Wilmore and Williams will return to Earth in February on a SpaceX Dragon spacecraft.

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The future of Boeing’s crewed spaceflight program is muddy after Starliner’s return

Boeing's uncrewed Starliner spaceraft backs away from the International Space Station moments after undocking on September 6, 2024.

Enlarge / Boeing's uncrewed Starliner spaceraft backs away from the International Space Station moments after undocking on September 6, 2024. (credit: NASA)

Nearly a decade ago to the day, I stood in the international terminal of Houston's main airport checking my phone. As I waited to board a flight for Moscow, an announcement from NASA was imminent, with the agency due to make its selections for private companies that would transport astronauts to the International Space Station.

Then, just before boarding the direct flight to Moscow, a news release from NASA popped into my inbox about its Commercial Crew Program. The space agency, under a fixed price agreement, agreed to pay Boeing $4.2 billion to develop the Starliner spacecraft; SpaceX would receive $2.6 billion for the development of its Crew Dragon vehicle.

At the time, the Space Shuttle had been retired for three years, and NASA's astronauts had to fly to the International Space Station aboard the Soyuz spacecraft. "Today, we are one step closer to launching our astronauts from US soil on American spacecraft and ending the nation’s sole reliance on Russia by 2017," NASA Administrator Charles Bolden said in the release.

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Leaving behind its crew, Starliner departs space station and returns to Earth

Boeing's Starliner spacecraft after landing Friday night at White Sands Space Harbor, New Mexico.

Enlarge / Boeing's Starliner spacecraft after landing Friday night at White Sands Space Harbor, New Mexico. (credit: Boeing)

Boeing's Starliner spacecraft sailed to a smooth landing in the New Mexico desert Friday night, an auspicious end to an otherwise disappointing three-month test flight that left the capsule's two-person crew stuck in orbit until next year.

Cushioned by airbags, the Boeing crew capsule descended under three parachutes toward an on-target landing at 10:01 pm local time Friday (12:01 am EDT Saturday) at White Sands Space Harbor, New Mexico. From the outside, the landing appeared just as it would have if the spacecraft brought home NASA astronauts Butch Wilmore and Suni Williams, who became the first people to launch on a Starliner capsule on June 5.

But Starliner's cockpit was empty as it flew back to Earth Friday night. Last month, NASA managers decided to keep Wilmore and Williams on the International Space Station (ISS) until next year after agency officials determined it was too risky for the astronauts to return to the ground on Boeing's spaceship. Instead of coming home on Starliner, Wilmore and Williams will fly back to Earth on a SpaceX Dragon spacecraft in February. NASA has incorporated the Starliner duo into the space station's long-term crew.

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NASA wants Starliner to make a quick getaway from the space station

Boeing's Starliner spacecraft is set to undock from the International Space Station on Friday evening.

Enlarge / Boeing's Starliner spacecraft is set to undock from the International Space Station on Friday evening. (credit: NASA)

Boeing's Starliner spacecraft will gently back away from the International Space Station Friday evening, then fire its balky thrusters to rapidly depart the vicinity of the orbiting lab and its nine-person crew.

NASA asked Boeing to adjust Starliner's departure sequence to get away from the space station faster and reduce the workload on the thrusters to reduce the risk of overheating, which caused some of the control jets to drop offline as the spacecraft approached the outpost for docking in June.

The action begins at 6:04 pm EDT (22:04 UTC) on Friday, when hooks in the docking mechanism connecting Starliner with the International Space Station (ISS) will open, and springs will nudge the spacecraft away its mooring on the forward end of the massive research complex.

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After another Boeing letdown, NASA isn’t ready to buy more Starliner missions

Boeing's Starliner spacecraft sits atop a United Launch Alliance Atlas V rocket before liftoff in June to begin the Crew Flight Test.

Enlarge / Boeing's Starliner spacecraft sits atop a United Launch Alliance Atlas V rocket before liftoff in June to begin the Crew Flight Test. (credit: Miguel J. Rodriguez Carrillo/AFP via Getty Images)

NASA is ready for Boeing's Starliner spacecraft, stricken with thruster problems and helium leaks, to leave the International Space Station as soon as Friday, wrapping up a disappointing test flight that has clouded the long-term future of the Starliner program.

Astronauts Butch Wilmore and Suni Williams, who launched aboard Starliner on June 5, closed the spacecraft's hatch Thursday in preparation for departure Friday. But it wasn't what they envisioned when they left Earth on Starliner three months ago. Instead of closing the hatch from a position in Starliner's cockpit, they latched the front door to the spacecraft from the space station's side of the docking port.

The Starliner spacecraft is set to undock from the International Space Station at 6:04 pm EDT (22:04 UTC) Friday. If all goes according to plan, Starliner will ignite its braking rockets at 11:17 pm EDT (03:17 UTC) for a minute-long burn to target a parachute-assisted, airbag-cushioned landing at White Sands Space Harbor, New Mexico, at 12:03 am EDT (04:03 UTC) Saturday.

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Boeing will try to fly its troubled Starliner capsule back to Earth next week

Boeing's Starliner spacecraft undocks from the International Space Station at the conclusion of an unpiloted test flight in May 2022.

Enlarge / Boeing's Starliner spacecraft undocks from the International Space Station at the conclusion of an unpiloted test flight in May 2022. (credit: NASA)

NASA and Boeing are proceeding with final preparations to undock the Starliner spacecraft from the International Space Station next Friday, September 6, to head for landing at White Sands Space Harbor in southern New Mexico.

Astronauts Butch Wilmore and Suni Williams, who were supposed to return to Earth inside Starliner, will remain behind on the space station after NASA decided last week to conclude the Boeing test flight without its crew on board. NASA officials decided it was too risky to put the astronauts on Starliner after the spacecraft suffered thruster failures during its flight to the space station in early June.

Instead, Wilmore and Williams will come home on a SpaceX Dragon capsule no earlier than February, extending their planned stay on the space station from eight days to eight months. Flying on autopilot, the Starliner spacecraft is scheduled to depart the station at approximately 6:04 pm EDT (22:04 UTC) on September 6. The capsule will fire its engines to drop out of orbit and target a parachute-assisted landing in New Mexico at 12:03 am EDT (04:03 UTC) on September 7, NASA said in a statement Thursday.

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NASA’s Starliner decision was the right one, but it’s a crushing blow for Boeing

A Starliner spacecraft mounted on top of an Atlas V rocket before an unpiloted test flight in 2022.

Enlarge / A Starliner spacecraft mounted on top of an Atlas V rocket before an unpiloted test flight in 2022. (credit: Boeing)

Ten years ago next month, NASA announced that Boeing, one of the agency's most experienced contractors, won the lion's share of government money available to end the agency's sole reliance on Russia to ferry its astronauts to and from low-Earth orbit.

At the time, Boeing won $4.2 billion from NASA to complete the development of the Starliner spacecraft and fly a minimum of two, and potentially up to six, operational crew flights to rotate crews between Earth and the International Space Station (ISS). SpaceX won a $2.6 billion contract for essentially the same scope of work.

A decade later, the Starliner program finds itself at a crossroads after Boeing learned it will not complete the spacecraft's first Crew Flight Test with astronauts onboard. NASA formally decided Saturday that Butch Wilmore and Suni Williams, who launched on the Starliner capsule on June 5, will instead return to Earth in a SpaceX Crew Dragon spacecraft. Put simply, NASA isn't confident enough in Boeing's spacecraft after it suffered multiple thruster failures and helium leaks on the way to the ISS.

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NASA not comfortable with Starliner thrusters, so crew will fly home on Dragon

Photos of Crew Dragon relocation on the International Space Station.

Enlarge / Crew Dragon approaches the International Space Station (credit: NASA TV)

Following weeks of speculation, NASA finally made it official on Saturday: Two astronauts who flew to the International Space Station on Boeing's Starliner spacecraft in June will not return home on that vehicle. Instead, the agency has asked SpaceX to use its Crew Dragon spacecraft to fly astronauts Butch Wilmore and Suni Williams back to Earth.

"NASA has decided that Butch and Suni will return with Crew-9 next February," said NASA Administrator Bill Nelson at the outset of a news conference on Saturday afternoon at Johnson Space Center.

In a sign of the gravity surrounding the agency's decision, both Nelson and NASA's deputy administrator, Pam Melroy, attended a Flight Readiness Review meeting held Saturday in Houston. During that gathering of the agency's senior officials, an informal "go/no go" poll was taken. Those present voted unanimously for Wilmore and Williams to return to Earth on Crew Dragon. The official recommendation of the Commercial Crew Program was the same, and Nelson accepted it.

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NASA acknowledges it cannot quantify risk of Starliner propulsion issues

Artist's illustration of Boeing's Starliner spacecraft firing four of its orbital maneuvering engines, as it will during the deorbit burn at the end of the mission.

Enlarge / Artist's illustration of Boeing's Starliner spacecraft firing four of its orbital maneuvering engines, as it will during the deorbit burn at the end of the mission. (credit: Boeing)

With no consensus on the safety of the Starliner crew capsule, NASA officials said Wednesday they need another week or two before deciding whether to bring two astronauts back to Earth on Boeing's spacecraft or extend their stay on the International Space Station until next year.

Boeing's Starliner spacecraft, stricken by suspect thrusters and helium leaks, is taking up a valuable parking spot at the space station. It needs to depart the orbiting research complex, with or without its two-person crew, before the launch of SpaceX's next Dragon crew mission to the station, scheduled for September 24.

"We can juggle things and make things work if we need to extend, but it’s getting a lot harder," said Ken Bowersox, associate administrator of NASA's spaceflight operations directorate. "With the consumables we’re using, with the need for the use of the ports for cargo missions, those types of things, we’re reaching a point where that last week in August, we really should be making a call, if not sooner.”

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NASA is about to make its most important safety decision in nearly a generation

Boeing's Starliner spacecraft, seen docked at the International Space Station through the window of a SpaceX Dragon spacecraft.

Enlarge / Boeing's Starliner spacecraft, seen docked at the International Space Station through the window of a SpaceX Dragon spacecraft. (credit: NASA)

As soon as this week, NASA officials will make perhaps the agency's most consequential safety decision in human spaceflight in 21 years.

NASA astronauts Butch Wilmore and Suni Williams are nearly 10 weeks into a test flight that was originally set to last a little more than one week. The two retired US Navy test pilots were the first people to fly into orbit on Boeing's Starliner spacecraft when it launched on June 5. Now, NASA officials aren't sure Starliner is safe enough to bring the astronauts home.

Three of the managers at the center of the pending decision, Ken Bowersox and Steve Stich from NASA and Boeing's LeRoy Cain, either had key roles in the ill-fated final flight of Space Shuttle Columbia in 2003 or felt the consequences of the accident.

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NASA chief will make the final decision on how Starliner crew flies home

SpaceX's Falcon 9 rocket and Cargo Dragon spacecraft, seen here with the new launch tower and access arm at SLC-40.

Enlarge / SpaceX's Falcon 9 rocket and Cargo Dragon spacecraft, seen here with the new launch tower and access arm at SLC-40. (credit: SpaceX)

NASA on Tuesday confirmed that it is delaying the launch of its next astronaut mission to the International Space Station, Crew 9, until at least September 24. This is a significant slip from the previous date of August 18.

The space agency said the delay was necessary for "operational flexibility" as it continues to deliberate on the viability of Boeing's Starliner spacecraft. In the release, NASA stated, "This adjustment allows more time for mission managers to finalize return planning for the agency’s Boeing Crew Flight Test currently docked to the orbiting laboratory."

NASA also cited other reasons for the delay, including a deconfliction of traffic at the space station, such as a Soyuz launch scheduled for mid-September.

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NASA says it is “evaluating all options” for the safe return of Starliner crew

Boeing's Starliner spacecraft is seen docked at the International Space Station on June 13.

Enlarge / Boeing's Starliner spacecraft is seen docked at the International Space Station on June 13. (credit: NASA)

It has now been eight weeks since Boeing's Starliner spacecraft launched into orbit on an Atlas V rocket, bound for the International Space Station. At the time NASA officials said the two crew members, Butch Wilmore and Suni Williams, could return to Earth as soon as June 14, just eight days later.

Yes, there had been some problems on Starliner's ride to the space station that involved helium leaks and failing thrusters. But officials said they were relatively minor and sought to downplay them. "Those are pretty small, really, issues to deal with," Mark Nappi, vice president and manager of Boeing's Commercial Crew Program, said during a post-docking news conference. "We’ll figure them out for the next mission. I don’t see these as significant at all."

But days turned to weeks, and weeks turned to months as NASA and Boeing continued to study the two technical problems. Of these issues, the more pressing concern was the failure of multiple reaction control system thrusters that are essential to steering Starliner during its departure from the space station and setting up a critical engine burn to enter Earth's atmosphere.

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Boeing’s Starliner has cost at least twice as much as SpaceX’s Crew Dragon

A Starliner spacecraft departs Boeing's spacecraft processing facility before the program's first orbital test flight in 2019.

Enlarge / A Starliner spacecraft departs Boeing's spacecraft processing facility before the program's first orbital test flight in 2019.

Boeing announced another financial charge Wednesday for its troubled Starliner commercial crew program, bringing the company's total losses on Starliner to $1.6 billion.

In its quarterly earnings report, Boeing registered a $125 million loss on the Starliner program, blaming delays on the spacecraft's still-ongoing Crew Flight Test, the program's first mission to carry astronauts into orbit. This is not the first time Boeing has reported a financial loss on Starliner. Including the new charge announced Wednesday, Boeing has now suffered an overall loss on the program of nearly $1.6 billion since 2016.

These losses have generally been caused by schedule delays and additional work to solve problems on Starliner. When NASA awarded Boeing a $4.2 billion contract to complete development of the Starliner spacecraft a decade ago, the aerospace contractor projected the capsule would be ready to fly astronauts by the end of 2017.

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NASA nears decision on what to do with Boeing’s troubled Starliner spacecraft

Boeing's Strainer spacecraft is seen docked at the International Space Station in this picture taken July 3.

Enlarge / Boeing's Strainer spacecraft is seen docked at the International Space Station in this picture taken July 3. (credit: NASA)

The astronauts who rode Boeing's Starliner spacecraft to the International Space Station last month still don't know when they will return to Earth.

Astronauts Butch Wilmore and Suni Williams have been in space for 51 days, six weeks longer than originally planned, as engineers on the groundwork through problems with Starliner's propulsion system.

The problems are twofold. The spacecraft's reaction control thrusters overheated, and some of them shut off as Starliner approached the space station June 6. A separate, although perhaps related, problem involves helium leaks in the craft's propulsion system.

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NASA update on Starliner thruster issues: This is fine

Boeing's Starliner spacecraft on final approach to the International Space Station last month.

Enlarge / Boeing's Starliner spacecraft on final approach to the International Space Station last month. (credit: NASA)

Before clearing Boeing's Starliner crew capsule to depart the International Space Station and head for Earth, NASA managers want to ensure the spacecraft's problematic control thrusters can help guide the ship's two-person crew home.

The two astronauts who launched June 5 on the Starliner spacecraft's first crew test flight agree with the managers, although they said Wednesday that they're comfortable with flying the capsule back to Earth if there's any emergency that might require evacuation of the space station.

NASA astronauts Butch Wilmore and Suni Williams were supposed to return to Earth weeks ago, but managers are keeping them at the station as engineers continue probing thruster problems and helium leaks that have plagued the mission since its launch.

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NASA orders more tests on Starliner, but says crew isn’t stranded in space

Boeing's Starliner spacecraft is seen docked at the International Space Station on June 13.

Enlarge / Boeing's Starliner spacecraft is seen docked at the International Space Station on June 13. (credit: NASA)

NASA and Boeing officials pushed back Friday on headlines that the commercial Starliner crew capsule is stranded at the International Space Station but said they need more time to analyze data before formally clearing the spacecraft for undocking and reentry.

Two NASA astronauts, commander Butch Wilmore and pilot Suni Williams, will spend at least a few more weeks on the space station as engineers on the ground conduct thruster tests to better understand issues with the Starliner propulsion system in orbit. Wilmore and Williams launched June 5 aboard an Atlas V rocket and docked at the station the next day, completing the first segment of Starliner's first test flight with astronauts.

NASA managers originally planned for the Starliner spacecraft to remain docked at the space station for at least eight days, although they left open the possibility of a mission extension. The test flight is now likely to last at least a month and a half, and perhaps longer, as engineers wrestle with helium leaks and thruster glitches on Starliner's service module.

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After a drama-filled day, Boeing’s Starliner finally finds its way

Boeing's Starliner spacecraft approaches the International Space Station on Thursday.

Enlarge / Boeing's Starliner spacecraft approaches the International Space Station on Thursday. (credit: NASA TV)

A little more than a day after launching into space, Boeing's Starliner spacecraft flew up to the International Space Station and docked with the orbiting laboratory on Thursday.

The journey through space was not always easy. In the immediate hours after launch on Wednesday, the spacecraft was beset by two helium leaks in its propulsion system. Then, on Thursday, several of Starliner's spacecraft thrusters went offline for a time. Far more often than originally planned, spacecraft commander Butch Wilmore had to take manual control of Starliner while engineers on the ground worked on these and other issues.

However, at 1:34 pm ET on Thursday, Wilmore and the mission's other crew member, Suni Williams, successfully docked with the space station. A couple of hours later, they floated through the hatch, making a triumphant entry onto the station—and making history.

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