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NASA wants clarity on Orion heat shield issue before stacking Artemis II rocket

The Orion spacecraft for the Artemis II mission, comprising its crew and service modules, was lifted into a vacuum test chamber at NASA's Kennedy Space Center in Florida on April 4, 2024.

Enlarge / The Orion spacecraft for the Artemis II mission, comprising its crew and service modules, was lifted into a vacuum test chamber at NASA's Kennedy Space Center in Florida on April 4, 2024. (credit: NASA/Amanda Stevenson)

NASA would like to start stacking the Space Launch System rocket for the Artemis II missionβ€”the first human flight around the Moon since 1972β€”sometime next month, but the agency's exploration chief says the milestone could be delayed as engineers continue studying the readiness of the Orion spacecraft's heat shield.

The heat shield, already installed at the base of the Orion spacecraft, will take the brunt of the heating when the capsule blazes through Earth's atmosphere at the end of the 10-day mission. On the Artemis I test flight in late 2022, NASA sent an Orion spacecraft to the Moon and back without a crew aboard. The only significant blemish on the test flight was a finding that charred chunks of the heat shield unexpectedly stripped away from the capsule during reentry as temperatures increased to nearly 5,000Β° Fahrenheit (2,760Β° Celsius).

The spacecraft safely splashed down, and if any astronauts had been aboard, they would have been fine. However, the inspections of the recovered spacecraft showed divots of heat shield material were missing. The heat shield material, called Avcoat, is designed to erode away in a controlled manner during reentry. Instead, fragments fell off the heat shield that left cavities resembling potholes.

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Rocket delivered to launch site for first human flight to the Moon since 1972

Rocket delivered to launch site for first human flight to the Moon since 1972

Enlarge (credit: NASA/Isaac Watson)

The central piece of NASA's second Space Launch System rocket arrived at Kennedy Space Center in Florida this week. Agency officials intend to start stacking the towering launcher in the next couple of months for a mission late next year carrying a team of four astronauts around the Moon.

The Artemis II mission, officially scheduled for September 2025, will be the first voyage by humans to the vicinity of the Moon since the last Apollo lunar landing mission in 1972. NASA astronauts Reid Wiseman, Victor Glover, Christina Koch, and Canadian mission specialist Jeremy Hansen will ride the SLS rocket away from Earth, then fly around the far side of the Moon and return home inside NASA's Orion spacecraft.

"The core is the backbone of SLS, and it’s the backbone of the Artemis mission," said Matthew Ramsey, NASA's mission manager for Artemis II. "We’ve been waiting for the core to get here because all the integrated tests and checkouts that we do have to have the core stage. It has the flight avionics that drive the whole system. The boosters are also important, but the core is really the backbone for Artemis. So it’s a big day.”

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