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SpaceX is superb at reusing boosters, but how about building upper stages?

On any given day, SpaceX is probably launching a Falcon 9 rocket, rolling one out to the launch pad or bringing one back into port. With three active Falcon 9 launch pads and an increasing cadence at the Starbase facility in Texas, SpaceX's teams are often doing all three.

The company achieved another milestone Friday with the 25th successful launch and landing of a single Falcon 9 booster. This rocket, designated B1067, launched a batch of 21 Starlink Internet satellites from Cape Canaveral Space Force Station, Florida.

The rocket's nine kerosene-fueled Merlin 1D engines powered the 21 Starlink satellites into space, then separated from the Falcon 9's upper stage, which accelerated the payload stack into orbit. The 15-story-tall booster returned to a vertical propulsive landing on one of SpaceX's offshore drone ships in the Atlantic Ocean a few hundred miles downrange from Cape Canaveral.

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Rocket Report: China launches refueling demo; DoD’s big appetite for hypersonics

Welcome to Edition 7.26 of the Rocket Report! Let's pause and reflect on how far the rocket business has come in the last 10 years. On this date in 2015, SpaceX made the first attempt to land a Falcon 9 booster on a drone ship positioned in the Atlantic Ocean. Not surprisingly, the rocket crash-landed. In less than a year and a half, though, SpaceX successfully landed reusable Falcon 9 boosters onshore and offshore, and now has done it nearly 400 times. That was remarkable enough, but we're in a new era now. Within a few days, we could see SpaceX catch its second Super Heavy booster and Blue Origin land its first New Glenn rocket on an offshore platform. Extraordinary.

As always, we welcome reader submissions. If you don't want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Our annual ranking of the top 10 US launch companies. You can easily guess who made the top of the list: the company that launched Falcon rockets 134 times in 2024 and launched the most powerful and largest rocket ever built on four test flights, each accomplishing more than the last. The combined 138 launches is more than NASA flew the Space Shuttle over three decades. SpaceX will aim to launch even more often in 2025. These missions have far-reaching impacts, supporting Internet coverage for consumers worldwide, launching payloads for NASA and the US military, and testing technology that will take humans back to the Moon and, someday, Mars.

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China orbits first Guowang Internet satellites, with thousands more to come

The first batch of Internet satellites for China's Guowang megaconstellation launched Monday on the country's heavy-lift Long March 5B rocket.

The satellites are the first of up to 13,000 spacecraft a consortium of Chinese companies plans to build and launch over the next decade. The Guowang fleet will beam low-latency high-speed Internet signals in an architecture similar to SpaceX's Starlink network, although Chinese officials haven't laid out any specifics, such as target markets, service specifications, or user terminals.

The Long March 5B rocket took off from Wenchang Space Launch Site on Hainan Island, China's southernmost province, at 5:00 am EST (10:00 UTC) Monday. Ten liquid-fueled engines powered the rocket off the ground with 2.4 million pounds of thrust, steering the Long March 5B on a course south from Wenchang into a polar orbit.

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Two European satellites launch on mission to blot out the Sun—for science

Two spacecraft developed by the European Space Agency launched on top of an Indian rocket Thursday, kicking off a mission to test novel formation flying technologies and observe a rarely seen slice of the Sun's ethereal corona.

ESA's Proba-3 mission is purely experimental. The satellites are loaded with sophisticated sensors and ranging instruments to allow the two spacecraft to orbit the Earth in lockstep with one another. Proba-3 will attempt to achieve millimeter-scale precision, several orders of magnitude better than the requirements for a spacecraft closing in for docking at the International Space Station.

"In a nutshell, it’s an experiment in space to demonstrate a new concept, a new technology that is technically challenging," said Damien Galano, Proba-3's project manager.

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© ESA - M. Pédoussaut / J. Versluys

Over the weekend, China debuted a new rocket on the nation’s path to the Moon

China's new Long March 12 rocket made a successful inaugural flight Saturday, placing two experimental satellites into orbit and testing uprated, higher-thrust engines that will allow a larger Chinese launcher in development to send astronauts to the Moon.

The 203-foot-tall (62-meter) Long March 12 rocket lifted off at 9:25 am EST (14:25 UTC) Saturday from the Wenchang commercial launch site on Hainan Island, China's southernmost province. This was also the first rocket launch from a new commercial spaceport at Wenchang, consisting of two launch sites a short distance from a pair of existing launch pads used by heavier rockets primarily geared for government missions.

The two-stage rocket delivered two technology demonstration satellites into a near-circular 50-degree-inclination orbit with an average altitude of nearly 650 miles (about 1,040 kilometers), according to US military tracking data.

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© Luo Yunfei/China News Service/VCG via Getty Images

Rocket Report: A good week for Blue Origin; Italy wants its own launch capability

Welcome to Edition 7.21 of the Rocket Report! We're publishing the Rocket Report a little early this week due to the Thanksgiving holiday in the United States. We don't expect any Thanksgiving rocket launches this year, but still, there's a lot to cover from the last six days. It seems like we've seen the last flight of the year by SpaceX's Starship rocket. A NASA filing with the Federal Aviation Administration requests approval to fly an aircraft near the reentry corridor over the Indian Ocean for the next Starship test flight. The application suggests the target launch date is January 11, 2025.

As always, we welcome reader submissions. If you don't want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Another grim first in Ukraine. For the first time in warfare, Russia launched an Intermediate Range Ballistic Missile against a target in Ukraine, Ars reports. This attack on November 21 followed an announcement from Russian President Vladimir Putin earlier the same week that the country would change its policy for employing nuclear weapons in conflict. The IRBM, named Oreshnik, is the longest-range weapon ever used in combat in Europe and could be refitted to carry nuclear warheads on future strikes.

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NASA awards SpaceX a contract for one of the few things it hasn’t done yet

When you compare SpaceX to the world's other space enterprises, it's probably easier to list the things SpaceX hasn't done instead of reciting all of the company's achievements.

One of these is the launch of nuclear materials. SpaceX has launched a handful of planetary science missions for NASA, but these spacecraft have all used solar arrays to generate electricity. In this century, NASA's probes relying on nuclear power have all flown on rockets built by United Launch Alliance (ULA), a 50-50 joint venture between Boeing and Lockheed Martin.

This is about to change with a $256.6 million contract NASA awarded to SpaceX on Monday. The contract covers launch services and related costs for SpaceX to launch Dragonfly, a rotorcraft designed to explore the alien environment of Saturn's largest moon, Titan.

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The key moment came 38 minutes after Starship roared off the launch pad

SpaceX launched its sixth Starship rocket Tuesday, proving for the first time that the stainless steel ship can maneuver in space and paving the way for an even larger, upgraded vehicle slated to debut on the next test flight.

The only hiccup was an abortive attempt to catch the rocket's Super Heavy booster back at the launch site in South Texas, something SpaceX achieved on the previous flight on October 13. The Starship upper stage flew halfway around the world, reaching an altitude of 118 miles (190 kilometers) before plunging through the atmosphere for a pinpoint slow-speed splashdown in the Indian Ocean.

The sixth flight of the world's largest launcher—standing 398 feet (121.3 meters) tall—began with a lumbering liftoff from SpaceX's Starbase facility near the US-Mexico border at 4 pm CST (22:00 UTC) Tuesday. The rocket headed east over the Gulf of Mexico, propelled by 33 Raptor engines clustered on the bottom of its Super Heavy first stage.

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SpaceX will try some new tricks on Starship’s sixth test flight

The sixth flight of SpaceX's giant Starship rocket, set for takeoff on Tuesday from South Texas, will test the vehicle's limits in new ways.

Most importantly, SpaceX will attempt to briefly reignite one of Starship's six Raptor engines in space. SpaceX tried this on Starship's third launch in March but aborted the engine restart after the rocket lost roll control during the flight's coast phase.

A successful engine relight demonstration would pave the way for future Starships to ascend into stable, sustainable orbits. It's essential to test the Raptor engine's ability to reignite in space for a deorbit burn to steer Starship out of orbit toward an atmospheric reentry.

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Firefly Aerospace rakes in more cash as competitors struggle for footing

Firefly Aerospace, a Texas-based company resurrected from bankruptcy, is riding high these days. In a few months, Firefly will attempt to become the second company to safely place a commercial lander on the Moon. Firefly's Alpha rocket has reached orbit four times, and engineers are developing a larger medium-class rocket in partnership with Northrop Grumman, one of the largest US aerospace and defense contractors.

There's also an orbital transfer vehicle, named Elytra, in Firefly's diversified portfolio. This diversification is proving attractive to investors. Firefly announced Tuesday that it completed a $175 million Series D fundraising round, resulting in a valuation of more than $2 billion. This follows a banner year of fundraising in 2023, when Firefly reported investors funneled approximately $300 million into the company at a valuation of $1.5 billion.

"Firefly is extremely grateful for our existing and new investors whose support demonstrates a huge vote of confidence in our capabilities and future," said Jason Kim, who took over as the company's CEO in October. He replaced Bill Weber, who resigned as chief executive after reports of an alleged inappropriate relationship with a female employee.

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Rocket Report: Australia says yes to the launch; Russia delivers for Iran

Welcome to Edition 7.19 of the Rocket Report! Okay, we get it. We received more submissions from our readers on Australia's approval of a launch permit for Gilmour Space than we've received on any other news story in recent memory. Thank you for your submissions as global rocket activity continues apace. We'll cover Gilmour in more detail as they get closer to launch. There will be no Rocket Report next week as Eric and I join the rest of the Ars team for our 2024 Technicon in New York.

As always, we welcome reader submissions. If you don't want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Gilmour Space has a permit to fly. Gilmour Space Technologies has been granted a permit to launch its 82-foot-tall (25-meter) orbital rocket from a spaceport in Queensland, Australia. The space company, founded in 2012, had initially planned to lift off in March but was unable to do so without approval from the Australian Space Agency, the Australian Broadcasting Corporation reports. The government approved Gilmour's launch permit Monday, although the company is still weeks away from flying its three-stage Eris rocket.

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While ULA studies Vulcan booster anomaly, it’s also investigating fairing issues

A little more than a year ago, a snippet of video that wasn't supposed to go public made its way onto United Launch Alliance's live broadcast of an Atlas V rocket launch carrying three classified surveillance satellites for the US Space Force and the National Reconnaissance Office.

On these types of secretive national security missions, the government typically requests that the launch provider stop providing updates on the ascent into space when the rocket jettisons its two-piece payload fairing a few minutes after launch. And there should be no live video from the rocket released to the public showing the fairing separation sequence, which exposes the payloads to the space environment for the first time.

But the public saw video of the clamshell-like payload fairing falling away from the Atlas V rocket as it fired downrange from Cape Canaveral, Florida, on September 10, 2023. It wasn't pretty. Numerous chunks of material, possibly insulation from the inner wall of the payload shroud's two shells, fell off the fairing. The video embedded below shows the moment of payload fairing jettison.

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Rocket Report: Sneak peek at the business end of New Glenn; France to fly FROG

Welcome to Edition 7.17 of the Rocket Report! Next week marks 10 years since one of the more spectacular launch failures of this century. On October 28, 2014, an Antares rocket, then operated by Orbital Sciences, suffered an engine failure six seconds after liftoff from Virginia and crashed back onto the pad in a fiery twilight explosion. I was there and won't forget seeing the rocket falter just above the pad, being shaken by the deafening blast, and then running for cover. The Antares rocket is often an afterthought in the space industry, but it has an interesting backstory touching on international geopolitics, space history, and novel engineering. Now, Northrop Grumman and Firefly Aerospace are developing a new version of Antares.

As always, we welcome reader submissions. If you don't want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Astra gets a lifeline from DOD. Astra, the launch startup that was taken private again earlier this year for a sliver of its former value, has landed a new contract with the Defense Innovation Unit (DIU) to support the development of a next-gen launch system for time-sensitive space missions, TechCrunch reports. The contract, which the DIU awarded under its Novel Responsive Space Delivery (NRSD) program, has a maximum value of $44 million. The money will go toward the continued development of Astra’s Launch System 2, designed to perform rapid, ultra-low-cost launches.

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After nozzle failure, Space Force is “assessing” impacts to Vulcan schedule

United Launch Alliance has started assembling its next Vulcan rocket—the first destined to launch a US military payload—as the Space Force prepares to certify it to loft the Pentagon's most precious national security satellites.

Space Force officials expect to approve ULA's Vulcan rocket for military missions without requiring another test flight, despite an unusual problem on the rocket's second demonstration flight earlier this month.

ULA has launched two Vulcan test flights. Military officials watched closely, gathering data to formally certify the rocket is reliable enough to launch national security missions. The first test flight in January, designated Cert-1, was nearly flawless. The Cert-2 launch October 4 overcame an anomaly on one of Vulcan's strap-on solid rocket boosters, which lost its exhaust nozzle but kept firing with degraded thrust.

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After seeing hundreds of launches, SpaceX’s rocket catch was a new thrill

BOCA CHICA BEACH, Texas—I've taken some time to process what happened on the mudflats of South Texas a little more than a week ago and relived the scene in my mind countless times.

With each replay, it's still as astonishing as it was when I saw it on October 13, standing on an elevated platform less than 4 miles away. It was surreal watching SpaceX's enormous 20-story-tall Super Heavy rocket booster plummeting through the sky before being caught back at its launch pad by giant mechanical arms.

This is the way, according to SpaceX, to enable a future where it's possible to rapidly reuse rockets, not too different from the way airlines turn around their planes between flights. This is required for SpaceX to accomplish the company's mission, set out by Elon Musk two decades ago, of building a settlement on Mars.

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SpaceX prevails over ULA, wins military launch contracts worth $733 million

The US Space Force's Space Systems Command announced Friday it has ordered nine launches from SpaceX in the first batch of dozens of missions the military will buy in a new phase of competition for lucrative national security launch contracts.

The nine launches are divided into two fixed-price "task orders" that Space Systems Command opened up for bids earlier this year. One covers seven launches with groups of spacecraft for the Space Development Agency's constellation of missile tracking and data relay satellites. The other task order is for two missions for the National Reconnaissance Office, the US government's spy satellite agency.

Two eligible bidders

The parameters of the competition limited the bidders to SpaceX and United Launch Alliance (ULA). SpaceX won both task orders for a combined value of $733.5 million, or roughly $81.5 million per mission. Six of the nine missions will launch from Vandenberg Space Force Base, California, beginning as soon as late 2025. The other three will launch from Cape Canaveral Space Force Station, Florida, a Space Systems Command spokesperson told Ars.

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ULA is examining debris recovered from Vulcan rocket’s shattered booster nozzle

When the exhaust nozzle on one of the Vulcan rocket's strap-on boosters failed shortly after liftoff earlier this month, it scattered debris across the beachfront landscape just east of the launch pad on Florida's Space Coast.

United Launch Alliance, the company that builds and launches the Vulcan rocket, is investigating the cause of the booster anomaly before resuming Vulcan flights. Despite the nozzle failure, the rocket continued its climb and ended up reaching its planned trajectory heading into deep space.

The nozzle fell off one of Vulcan's two solid rocket boosters around 37 seconds after taking off from Cape Canaveral Space Force Station on October 4. There were some indications of a problem with the booster a few seconds earlier, as tracking cameras observed hot exhaust escaping just above the bell-shaped nozzle, which is bolted to the bottom of the booster casing.

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SpaceX catches returning rocket in mid-air, turning a fanciful idea into reality

BOCA CHICA BEACH, Texas—SpaceX accomplished a groundbreaking engineering feat Sunday when it launched the fifth test flight of its gigantic Starship rocket and then caught the booster back at the launch pad in Texas with mechanical arms seven minutes later.

This achievement is the first of its kind, and it's crucial for SpaceX's vision of rapidly reusing the Starship rocket, enabling human expeditions to the Moon and Mars, routine access to space for mind-bogglingly massive payloads, and novel capabilities that no other company—or country—seems close to attaining.

The test flight began with a thundering liftoff of the 398-foot-tall (121.3-meter) Starship rocket at 7:25 am CDT (12:25 UTC) from SpaceX's Starbase launch site in South Texas, a few miles north of the US-Mexico border. The rocket's Super Heavy booster stage fired 33 Raptor engines, generating nearly 17 million pounds of thrust and gulping 20 tons of methane and liquid oxygen propellants per second at full throttle.

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Starship is about to launch on its fifth flight, and this time there’s a catch

Early Sunday morning, SpaceX will try something no one has ever done before. If all goes according to plan, around seven minutes after lifting off from South Texas, the huge stainless steel booster from SpaceX's Starship rocket will come back to the launch pad and slow to a hover, allowing powerful mechanical arms to capture it in midair.

This is SpaceX's approach to recovering Starship's Super Heavy booster. If it works, this method will make it easier and faster to reuse the rocket than it is to recycle boosters from SpaceX's smaller Falcon 9 launch vehicle. Falcon 9's boosters usually come down on a floating drone ship stationed hundreds of miles out to sea, requiring SpaceX to return the rocket to shore for refurbishment.

“We’re going for high reusability," said Bill Gerstenmaier, SpaceX's vice president of build and flight reliability.

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